Abstract: Multiscale Modelling of Selective Laser Melting

Dr Milan Patel

RMIT is participating in a CSIRO-NTU Singapore-led project to develop cutting-edge simulation models of additive manufacturing – specifically the Selective Laser Melting process. This project will combine high-definition continuum fluid dynamics at the part scale, which models powder melting & melt pool tracking, with phase-field modelling at the grain scale that predicts solidification rate and finished-part microstructure. ‘Live’, bidirectional data exchange between these two sub-models permits the most accurate predictions of both the behaviour of the SLM process & the microstructure of the finished part to be obtained from one simulation platform.

All coding is performed using open source platforms, allowing for rapid technology transfer to industry partners. Enquiries should be addressed to dayalan.gunasegaram@csiro.au.

Figure 1: Computational fluid dynamics simulation of melt pool linked to phase field model of alloy microstructure Figure 1: Computational fluid dynamics simulation of melt pool linked to phase field model of alloy microstructure
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Materials Modelling

Computational fluid dynamics (CFD), fluid-structure interaction (FSI), 3D printing (stereolithography, PolyJet), selective laser melting, modelling process, direct laser metal deposition, fused deposition modelling, object printing

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Acknowledgement of Country

RMIT University acknowledges the people of the Woi wurrung and Boon wurrung language groups of the eastern Kulin Nation on whose unceded lands we conduct the business of the University. RMIT University respectfully acknowledges their Ancestors and Elders, past and present. RMIT also acknowledges the Traditional Custodians and their Ancestors of the lands and waters across Australia where we conduct our business - Artwork 'Luwaytini' by Mark Cleaver, Palawa.

aboriginal flag
torres strait flag

Acknowledgement of Country

RMIT University acknowledges the people of the Woi wurrung and Boon wurrung language groups of the eastern Kulin Nation on whose unceded lands we conduct the business of the University. RMIT University respectfully acknowledges their Ancestors and Elders, past and present. RMIT also acknowledges the Traditional Custodians and their Ancestors of the lands and waters across Australia where we conduct our business.