Turning coffee waste into 3D-printed architectural forms

Turning coffee waste into 3D-printed architectural forms

RMIT researchers have turned coffee waste into 3D-printed architectural forms, opening a potential pathway towards more sustainable, low-carbon construction. The project brings together scientific, architectural and engineering expertise.

In Melbourne, coffee is a popular part of everyday life, yet the large amounts of spent grounds generated are usually discarded. The multidisciplinary team investigated how this coffee waste could be repurposed and used to enhance architectural materials and design.

Led by Distinguished Professor Baohua Jia from RMIT's School of Science and Dr Nic Bao from the School of Architecture and Urban Design, the team developed a biodegradable 3D-printing filament that used coffee waste as a base.

The resulting architectural designs developed through the Waste to Form project were showcased at Melbourne Design Week, attracting positive feedback for their beautiful design and scent. 

20 October 2026

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Tackling complex sustainability problems with cross-disciplinary expertise

Jia said her team at the Centre for Atomaterials and Nanomanufacturing (CAN)  had been looking at how they could use existing materials wisely, particularly waste materials that are used in everyday life. 

"We use a lot of 3D printing in our work, and that process typically uses a lot of plastics made from cornflour or less eco-friendly materials," said Jia.

"Given Melbourne is famous for its coffee culture, we thought this could be a good material to investigate.

"Coffee is a rich biomaterial and a good fertiliser so we believed it could provide a promising base to make the new material biodegradable." 

"Working with the architectural researchers has been a perfect combination because while we are looking at the smaller scale, Nic Bao's team is looking at the larger scale and bringing all the expertise in design and architecture to the project," Jia said. 

Team member and HDR candidate Kang Liu said the collaboration helped to connect architectural form with material function. 

"Architects are often asked why complex forms are needed, particularly when they may cost more," said Liu.

"This project helps show that complexity can be connected to function and material performance.

"With coffee grounds, the material can support sound absorption, insulation, scent and appearance, giving architects another layer to work with." 

Dr Nic Bao, Director of the FormX Research Lab in RMIT's School of Architecture and Urban Design, said the project demonstrates how architecture can help translate emerging materials into real-world applications. 

"One of the most exciting aspects of this project is the collaboration between material science and architecture," said Bao.

"The science team brings deep expertise in developing and understanding the material, while our team explores how the material properties can inform computational design, additive manufacturing and larger-scale architectural applications.

"The full-scale demonstrator is an important step in testing how a waste-derived material can move from laboratory research towards an architectural system," he said.

Jia said the coffee grounds had increased material strength, while also providing benefits from the rich coffee colour and smell. The project resulted in locally collected spent coffee grounds being transformed into a biodegradable 3D-printing material and then into a full spatial demonstrator presented publicly through Melbourne Design Week. 

"This provides a tangible example of circular-economy research in action, showing how an everyday waste stream can be converted into a useful material for design, advanced manufacturing and potential future building applications," she said. 

The project has also attracted recognition in industry publications. It was featured by Modscape + Modbotics, highlighting its potential for prefabrication, advanced manufacturing and circular design. The project was also selected to feature as a cover image by the Architectural Intelligence journal.

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Inspiring future innovation

Through the Australian Nano Manufacturing Future Challenges program, the researchers have incorporated coffee-based 3D printing into educational activities, giving students a hands-on introduction to materials, design and manufacturing. 

"The coffee-waste material and 3D-printing concept is being incorporated into high-school STEM outreach through this program where students engage directly with sustainability, materials science, design and advanced manufacturing," Jia said.

Next steps

The team also hopes to broaden the project by sharing and developing the ideas with other researchers, industry partners and external stakeholders. This includes engaging with cafés, material suppliers, designers, engineers, manufacturers and construction partners across sectors such as waste management, materials, manufacturing, design, construction, packaging and consumer products.

The research team is keen to partner with interested organisations. This includes those working on circular materials, plastic recycling and coffee-waste re-use.

Those interested in partnering with RMIT can contact  research.partnerships@rmit.edu.au.

20 October 2026

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RMIT University acknowledges the people of the Woi wurrung and Boon wurrung language groups of the eastern Kulin Nation on whose unceded lands we conduct the business of the University. RMIT University respectfully acknowledges their Ancestors and Elders, past and present. RMIT also acknowledges the Traditional Custodians and their Ancestors of the lands and waters across Australia where we conduct our business - Artwork 'Sentient' by Hollie Johnson, Gunaikurnai and Monero Ngarigo.

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