Magdi Morks

I was awarded a BSc degree in chemistry from Cairo University's Faculty of Science in Egypt (1991), an MSc degree in physical chemistry from Cairo University (1997), and a PhD degree in physical chemistry in 2002.

ALUMNUS – Current LinkedIn profile including contact details.

I completed my first PhD at the Toyota Technological Institute in Nagoya, Japan, specifically in their Materials Processing Lab (2000-2002). In 2005, the Japan Society for Promotion of Science (JSPS) awarded me a postdoctoral grant to work at Osaka University on a biomedical research project employing a thermal spray system. I have published several scientific papers on ceramic & metallic coatings for aerospace, defence, and biomedical applications. In 2009, I was offered a research fellow position at Swinburne University of Technology, working on a DMTC project to develop ultra-high temperature ceramic coatings for supersonic flight. From 2010-2014, I worked as a research officer at CSIRO, where I worked on a Boeing-CSIRO collaboration to investigate the performance of organic corrosion inhibitors on the corrosion of aluminium alloy for aerospace applications.

In 2018, I was offered a PhD research scholarship from IMCRC for a collaborative project between RMIT University, CSIRO, and Titomic Ltd as the industrial partner. My PhD’s original project title was ‘Additive manufacturing of high-performance titanium and titanium alloys via cold spray’. This thesis will focus on the microstructure & mechanical properties of cold sprayed Ti deposits fabricated at different spray parameters with post-heat treatment. Mechanical properties include tensile strength, fracture toughness, fatigue, hardness, and adhesive strength, which will be investigated & correlated with the titanium grain microstructure. Another part of this study will emphasise the mechanical strength of joints between Ti components.

Research interests: additive manufacturing of metal & composites, and surface modification for high mechanical corrosion control

Skills

  • Additive manufacturing of metal components using cold spray systems
  • Synthesis of metal/ceramic powders for additive manufacturing
  • Chemical sealing of porous additive manufacturing components with nano-ceramic sealer
  • Additive manufacturing of Ti, Inconel, Al, Mg, Cu, SS316 (304) MMC alloys
  • Thermal spray coatings for ultra-high temperature applications
  • Mechanical testing: tensile strength, wear & abrasion, hardness, adhesion

PhD project

Prior work

  • 2018: Research & Development Chemist, Bathroom Werx, Preston, Victoria, Australia
  • 2016-2017: Corrosion and Coatings Consultant, Harfords Surface Technology, Perth, Western Australia
  • 2014-2015: Laboratory Engineer, Callidus Process Solutions, Western Australia
  • 2010-2013: Research Project Officer, CSIRO, Clayton, Victoria, Australia
  • 2009-2010: Research Fellow, Swinburne University of Technology, Hawthorn, Victoria, Australia
  • 2005-2008: Postdoctoral Fellow: Joining & Welding Research Institute (JWRI), Osaka University, Japan
  • 2002-2005: Researcher, Central Metallurgical Research & Development Institute, Cairo, Egypt
  • 2000-2002: PhD student, Toyota Technological Institute, Nagoya, Japan
  • 1993-2002: Research Assistant, Surface Coatings & Corrosion Control Department, Central Metallurgical Research & Development Institute, Cairo, Egypt

Publications

  • Morks, M.F., Zahiri, S., Chen, X-B, Gulizia S., and Cole, I.S. (2022). Enhancement of the corrosion properties of cold sprayed Ti-6Al-4V coatings on mild steel via silica sealer. Materials and Corrosion, 73, 20-30. https://doi.org/10.1002/maco.202112504
  • Morks, M.F., Zahiri, S., Chen, X-B, Gulizia, S., Vargas-Uscategui, A., and Cole, I.S. (2022). Influence of gas temperature and heat treatment on microstructure and performance of cold sprayed commercially pure titanium. Journal of Materials Engineering & Performance. https://doi.org/10.1007/s11665-022-06621-x
  • Morks, M.F., Zahiri, S.H., Lang, J., Chen, X-B, Gulizia S., and Cole, I.S. (2022). The influence of powder morphology on the microstructure and mechanical properties of as-sprayed and heat-treated cold-sprayed CP Ti. International Journal of Advanced Manufacturing Technology, 118, 3869-3881. https://doi.org/10.1007/s00170-021-08222-9
  • Morks, M.F., Cole, I., & Kobayashi, A. (2013). Plasma forming multilayer ceramics for ultra-high temperature application. Vacuum, 88(1), 134–138. https://doi.org/10.1016/j.vacuum.2012.03.045
  • Morks, M.F., Fahim, N.F., Muster, T.H., & Cole, I.S. (2013). Surface & Coatings Technology Cu-based Fe phosphate coating and its application in CO 2 pipelines. Surface and Coatings Technology, 228, 167–175. https://doi.org/https://doi.org/10.1016/j.surfcoat.2013.04.025
  • Morks, M.F., Fahim, N.F., & Cole, I.S. (2013). Environmental phosphate coating for corrosion prevention in CO 2 pipelines. Materials Letters, 94, 95–99. https://doi.org/10.1016/j.matlet.2012.12.033
  • Morks, M.F., Fahim, N.F., Muster, T., & Cole, I.S. (2013). In-situ synthesis of functional silica nanoparticles for enhancement the corrosion resistance of TBCs. Surface and Coatings Technology, 225, 106–111. https://doi.org/10.1016/j.surfcoat.2013.03.022
  • Morks, M.F., Corrigan, P., Birbilis, N., & Cole, I.S. (2012). A green MnMgZn phosphate coating for steel pipelines transporting CO 2 rich fluids. Surface and Coatings Technology, 210, 183–189. https://doi.org/10.1016/j.surfcoat.2012.09.018
  • Morks, M.F., Corrigan, P.A., & Cole, I.S. (2012). Mn-Mg based zinc phosphate and vanadate for corrosion inhibition of steel pipelines transport of CO 2 rich fluids. International Journal of Greenhouse Gas Control, 7, 218–224. https://doi.org/10.1016/j.ijggc.2011.10.005
  • Morks, M.F., Cole, I., Corrigan, P., & Kobayashi, A. (2011). Electrochemical Characterization of Plasma Sprayed Alumina Coatings. Journal of Surface Engineered Materials and Advanced Technology, 01(03), 107–111. https://doi.org/10.4236/jsemat.2011.13016
  • Morks, M.F. (2010). Plasma spraying of zirconia-titania-silica bio-ceramic composite coating for implant application. Materials Letters, 64(18), 1968–1971. https://doi.org/10.1016/j.matlet.2010.06.016
  • Morks, M.F., & Berndt, C.C. (2010). Corrosion and oxidation properties of NiCr coatings sprayed in presence of gas shroud system. Applied Surface Science, 256(13), 4322–4327. https://doi.org/10.1016/j.apsusc.2010.02.024
  • Morks, M.F., Berndt, C.C., Durandet, Y., Brandt, M., & Wang, J. (2010). Microscopic observation of laser glazed yttria-stabilized zirconia coatings. Applied Surface Science, 256(21), 6213–6218. https://doi.org/10.1016/j.apsusc.2010.03.143
  • Fahim, N. F., Morks, M.F., & Sekino, T. (2009). Electrochemical synthesis of silica-doped high aspect-ratio titania nanotubes as nanobioceramics for implant applications. Electrochimica Acta, 54(12), 3255–3269. https://doi.org/10.1016/j.electacta.2008.12.035
  • Morks, M.F., Fahim, N.F., & Kobayashi, A. (2008). Microstructure, corrosion behavior, and microhardness of plasma-sprayed W-Ni composite coatings. Journal of Manufacturing Processes, 10(1), 6–11. https://doi.org/10.1016/j.jmapro.2008.12.001
  • Morks, M.F., & Akimoto, K. (2008). The role of nozzle diameter on the microstructure and abrasion wear resistance of plasma sprayed AI2O3/TiO2 composite coatings. Journal of Manufacturing Processes, 10(1), 1–5. https://doi.org/10.1016/j.jmapro.2008.10.001
  • Morks, M.F., Fahim, N.F., & Kobayashi, A. (2008). Structure, mechanical performance and electrochemical characterization of plasma sprayed SiO 2 /Ti-reinforced hydroxyapatite biomedical coatings. Applied Surface Science, 255(5 PART 2), 3426–3433. https://doi.org/10.1016/j.apsusc.2008.09.088
  • Morks, M.F., & Kobayashi, A. (2008). Development of ZrO2/SiO2 bioinert ceramic coatings for biomedical application. Journal of the Mechanical Behavior of Biomedical Materials, 1(2), 165–171. https://doi.org/10.1016/j.jmbbm.2007.09.002
  • Morks, M.F. (2008). Fabrication and characterization of plasma-sprayed HA / SiO2 coatings for biomedical application. Journal of the Mechanical Behavior of Biomedical Materials, 1(1), 105–111. https://doi.org/10.1016/j.jmbbm.2007.04.003
  • Morks, M.F., Kobayashi, A., & Fahim, N.F. (2007). Abrasive wear behavior of sprayed hydroxyapitite coatings by gas tunnel type plasma spraying. Wear, 262(1–2), 204–209. https://doi.org/10.1016/j.wear.2006.05.013
  • Morks, M.F., & Kobayashi, A. (2007). Effect of gun current on the microstructure and crystallinity of plasma sprayed hydroxyapatite coatings. Applied Surface Science, 253(17), 7136–7142. https://doi.org/10.1016/j.apsusc.2007.02.183
  • Morks, M.F., & Kobayashi, A. (2007). Influence of spray parameters on the microstructure and mechanical properties of gas-tunnel plasma sprayed hydroxyapatite coatings. Materials Science and Engineering B: Solid-State Materials for Advanced Technology, 139(2–3), 209–215. https://doi.org/10.1016/j.mseb.2007.02.008
  • Morks, M.F., Fahim, N.F., Francis, A.A., & Shoeib, M.A. (2006). Fabrication and characterization of electro-codeposited Ni/Zr-silicate composite coating. Surface and Coatings Technology, 201(1–2), 282–286. https://doi.org/10.1016/j.surfcoat.2005.11.107
  • Morks, M.F., Salam Hamdy, A., Fahim, N.F., & Shoeib, M.A. (2006). Growth and characterization of anodic films on aluminum alloys in 5-sulfosalicylic acid solution. Surface and Coatings Technology, 200(16–17), 5071–5076. https://doi.org/10.1016/j.surfcoat.2005.05.022
  • Morks, M.F., & Kobayashi, A. (2006). Influence of gas flow rate on the microstructure and mechanical properties of hydroxyapatite coatings fabricated by gas tunnel type plasma spraying. Surface and Coatings Technology, 201(6), 2560–2566. https://doi.org/10.1016/j.surfcoat.2006.04.030
  • Morks, M.F., Gao, Y., Fahim, N.F., & Yingqing, F.U. (2006). Microstructure and hardness properties of cermet coating sprayed by low power plasma. Materials Letters, 60(8), 1049–1053. https://doi.org/10.1016/j.matlet.2005.10.073
  • Morks, M.F., Tsunekawa, Y., Fahim, N.F., & Okumiya, M. (2006). Microstructure and friction properties of plasma sprayed Al-Si alloyed cast iron coatings. Materials Chemistry and Physics, 96(1), 170–175. https://doi.org/10.1016/j.matchemphys.2005.07.002
  • Morks, M.F., Gao, Y., Fahim, N.F., Yingqing, F.U., & Shoeib, M.A. (2005). Influence of binder materials on the properties of low power plasma sprayed cermet coatings. Surface and Coatings Technology, 199(1), 66–71. https://doi.org/10.1016/j.surfcoat.2005.02.159
  • Morks, M.F., Tsunekawa, Y., & Okumiya, M. (2004). Characterization and properties of splats sprayed with different cast iron powders. Materials Letters, 58(20), 2481–2485. https://doi.org/10.1016/j.matlet.2004.02.029
  • Morks, M.F. (2004). Magnesium phosphate treatment for steel. Materials Letters, 58(26), 3316–3319. https://doi.org/10.1016/j.matlet.2004.06.027

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Acknowledgement of Country

RMIT University acknowledges the people of the Woi wurrung and Boon wurrung language groups of the eastern Kulin Nation on whose unceded lands we conduct the business of the University. RMIT University respectfully acknowledges their Ancestors and Elders, past and present. RMIT also acknowledges the Traditional Custodians and their Ancestors of the lands and waters across Australia where we conduct our business - Artwork 'Luwaytini' by Mark Cleaver, Palawa.

aboriginal flag
torres strait flag

Acknowledgement of Country

RMIT University acknowledges the people of the Woi wurrung and Boon wurrung language groups of the eastern Kulin Nation on whose unceded lands we conduct the business of the University. RMIT University respectfully acknowledges their Ancestors and Elders, past and present. RMIT also acknowledges the Traditional Custodians and their Ancestors of the lands and waters across Australia where we conduct our business.